Engineered porous metal materials with tailored properties for your most demanding applications. From nickel and copper to specialized alloys, we create foam metals to your exact specifications.
From concept to production, we guide you through every step of creating your ideal foam metal material.
Our engineering team analyzes your application requirements, performance criteria, and environmental conditions to define optimal material specifications.
We design the foam metal structure with precise control over porosity, pore size distribution, density, and material composition.
Rapid prototyping allows us to create sample materials for your evaluation and testing before full-scale production.
Volume production with comprehensive quality control and material testing to ensure consistent performance.
Global logistics with technical support for material integration and ongoing optimization of your foam metal solution.
We work with a wide range of metals and alloys to create foam materials optimized for your specific application.
Pure nickel, nickel-chrome, nickel-copper, and other nickel-based alloys for high-temperature and corrosive environments.
Pure copper, brass, bronze, and other copper alloys for thermal management and electrical applications.
304, 316 stainless steel, Inconel, Hastelloy, and other specialized alloys for demanding applications.
Lightweight aluminum and titanium foams for aerospace, automotive, and weight-sensitive applications.
We also develop multi-layer composites, gradient porosity structures, and surface-treated foams for enhanced performance. Contact our engineering team to discuss hybrid material solutions.
Discuss Composite SolutionsCustom foam metals enable innovative solutions across diverse industries and applications.
Lightweight structural components, thermal protection systems, and impact-absorbing materials for aircraft and spacecraft.
Custom electrodes, current collectors, and catalyst supports for next-generation batteries and fuel cells.
Biocompatible porous implants, drug delivery systems, and tissue engineering scaffolds.
High-efficiency filters, catalyst supports, and heat exchangers for chemical and industrial processes.
Custom EMI shielding, thermal interface materials, and RF components for advanced electronics.
Custom foam metals for materials research, prototype development, and experimental applications.
Our engineering team will collaborate with you to design and manufacture foam metals optimized for your specific application requirements.
Start with our custom foam metal sample kit to evaluate materials and discuss your specific requirements with our engineering team.
Click the button below to securely order your custom foam metal sample kit through Stripe.
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For complex custom requirements, prototype development, or production volume quotations, please provide details below.
Need immediate assistance? Contact our engineering team directly.
Our team of materials scientists and engineers provides comprehensive support throughout your custom foam metal development process.
Our engineers work with you to translate application requirements into optimized foam metal specifications.
engineering@prometheanfoam.comFrom concept to production, we design and develop custom foam metals tailored to your specific needs.
design@prometheanfoam.comRapid prototyping services to quickly produce and test custom foam metal samples for your evaluation.
prototyping@prometheanfoam.comMonday - Friday: 8:00 AM - 6:00 PM MST
Saturday: 9:00 AM - 1:00 PM MST
Emergency support available for critical development projects
Find answers to common questions about custom foam metal development and our services.
Development timelines vary based on complexity. Simple modifications to existing materials typically take 2-4 weeks for prototype delivery. New material development with specific performance requirements can take 6-12 weeks. Our engineering team provides a detailed timeline after reviewing your requirements.
Yes, the $79 sample fee is fully credited toward your first custom development project. This includes both prototype development and production orders. The credit is valid for 12 months from your sample purchase date.
MOQ for custom materials depends on complexity and development costs. For prototype quantities, we can produce as little as 1-2 sheets. For production volumes, typical MOQ is 50-100 sheets or equivalent area. We provide specific MOQ information based on your requirements during the consultation phase.
Yes, we specialize in developing foam metals from non-standard and experimental alloys. Our capabilities include working with binary, ternary, and complex alloy systems. We can also develop gradient composition materials and functionally graded foams for specialized applications.
Yes, we provide comprehensive material testing and characterization services including porosity analysis, pore size distribution, mechanical properties, thermal conductivity, electrical conductivity, and corrosion resistance testing. We can also perform application-specific testing based on your requirements.
Yes, we can produce complex 3D foam metal shapes through various manufacturing techniques including investment casting of foams, powder metallurgy approaches, and post-processing of foam sheets. We work with you to determine the most appropriate manufacturing method for your specific geometry requirements.
Yes, we take intellectual property protection seriously. We offer comprehensive non-disclosure agreements (NDAs) and can establish specific IP arrangements based on your needs. Many of our custom development projects are conducted under strict confidentiality agreements to protect our clients' proprietary information.