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U.S. Manufacturer
Serving Defense Since 2015

Defense-Grade EMI Shielding Fabric Material

Ultra-Thin Conductive Foam Metal for Military Electronics Protection

Material Supplier for Defense Contractors and OEMs

We manufacture ultra-thin, flexible foam metal fabric engineered for electromagnetic interference (EMI) shielding in defense and aerospace applications. Our material provides 70-100 dB attenuation across 10MHz-10GHz frequency ranges while maintaining cloth-like flexibility for integration into protective equipment, electronic enclosures, and tactical systems.

Key Material Characteristics:

  • Ultra-thin construction: 0.5-2.0mm thickness
  • High EMI shielding effectiveness: 70-100 dB
  • Broad frequency coverage: 10MHz-10GHz
  • Flexible and sewable: 180° bend radius
  • Lightweight: 0.3-0.5 kg/m²
  • Military-grade materials: AISI 316L stainless steel / Nickel alloys

Certifications & Compliance:

ISO 9001:2015 ITAR Registered MIL-STD-461 Compliant U.S. Manufacturing
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Ultra-thin EMI shielding fabric material for defense applications
Trusted by leading defense contractors
Defense Prime Contractor
Aerospace OEM
Military Systems Integrator
Government Research Lab

500+ defense contractors served | 10M+ square meters manufactured | 99.8% on-time delivery rate

EMI Shielding Design Tools

Use our online calculators and wizards to design and specify your EMI shielding requirements

EMI Shielding Calculator

Calculate material requirements based on your specific application needs

Material Selection Wizard

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Quote Request Tool

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Technical Material Specifications

Material Parameter Standard Specification Custom Options Available
Base Material AISI 316L Stainless Steel Nickel alloys, custom compositions
Thickness Range 0.5mm, 1.0mm, 1.5mm, 2.0mm Custom thickness upon request
Material Weight 0.3 - 0.5 kg/m² Optimized for specific applications
Porosity 85% - 92% Engineered for EMI/airflow balance
EMI Shielding (SE) 70 - 100 dB Tested per MIL-STD-461
Frequency Range 10MHz - 10GHz Extended range testing available
Flexibility 180° bend radius Suitable for sewing/laminating
Temperature Range -50°C to +300°C Stable across operational conditions
Sheet Dimensions 500mm x 500mm (standard) Custom cutting service available
Minimum Order Contact for MOQ Volume pricing available

EMI Shielding Performance Data

Frequency-Specific Attenuation (Typical values for 1.0mm thickness):

Shielding effectiveness tested in accordance with ASTM D4935 and IEEE 299 standards

Material Applications for Defense & Aerospace OEMs

EMI shielding material for electronic enclosures

Electronic Equipment Protection

Supply material for manufacturers producing EMI shielding enclosures, housings, and covers for sensitive military electronics, communication systems, and radar equipment.

Material Integration:

  • Custom-cut gaskets and seals
  • Laminated multi-layer constructions
  • Sewn protective covers
  • Formed enclosures
EMI shielding material for wearable protection systems

Wearable Protection Systems

Material supply for OEMs developing protective clothing and equipment requiring electromagnetic shielding, including helmet liners, garment layers, and tactical gear components.

Material Features:

  • Lightweight for extended wear
  • Flexible for ergonomic design
  • Breathable porous structure
  • Washable/durable construction
EMI shielding material for aerospace applications

Aerospace EMI Control

High-performance material for aerospace contractors requiring lightweight, temperature-stable EMI shielding in avionics, satellite systems, and unmanned vehicle electronics.

Material Benefits:

  • Low weight-to-performance ratio
  • Wide temperature stability
  • Corrosion resistance
  • Long service life

Material Integration Success Stories

Case Study 1: Aerospace Electronics Enclosure

Customer: Tier-1 aerospace contractor

Challenge: Lightweight EMI shielding for satellite electronics

Material Solution: 0.8mm ultra-thin fabric, custom nickel alloy

Results:

  • 40% weight reduction vs. solid metal shields
  • 85dB+ shielding effectiveness achieved
  • Successful qualification per MIL-STD-461
  • Now in production for multiple satellite programs

Case Study 2: Tactical Communications System

Customer: Defense electronics manufacturer

Challenge: Flexible EMI shielding for portable communication equipment

Material Solution: 1.0mm fabric, sewable construction, custom dimensions

Results:

  • Integrated into ruggedized enclosure design
  • Passed field environmental testing
  • Reduced assembly time by 30%
  • Cost-effective vs. traditional rigid shields

Case Study 3: Unmanned Vehicle Electronics

Customer: UAV systems integrator

Challenge: Lightweight, conformable EMI protection for avionics

Material Solution: Multi-layer laminate, 0.5mm + 0.8mm construction

Results:

  • 95dB+ shielding in critical frequency bands
  • Minimal weight impact on payload capacity
  • Temperature-stable performance -40°C to +85°C
  • Rapid prototyping to production in 8 weeks

Customer names withheld for confidentiality. References available to qualified prospects.

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