Complete Product Catalog · 16 Products · Factory Direct

Every Metal Foam
Application. One Manufacturer.

Open-cell metal foam for commercial kitchen filtration, PM2.5 air quality, passive HVAC dehumidification, aluminum casting defect elimination, battery electrodes, EMI shielding, and thermal management. ISO 9001 certified. Shipped factory direct from Sheridan, WY.

16Products
6Alloy Systems
$55Starting From
10+Yr Lifespan
MOQ 10Units
24HQuote Response
$79 Sample Kit → Request Custom Quote 💬 WhatsApp
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Kitchen Filtration
NFPA 96 · 95%+ Grease · 1650°F Rated
Bestseller Kitchen
Commercial Kitchen Metal Foam Hood Filter
Open-cell iron-nickel foam with 304 stainless steel frame. Captures 95%+ grease before it enters ductwork — vs 70% for standard baffle filters. Rated to 1650°F. NFPA 96 and ASTM E2187 compliant. Documented: 85% fire risk reduction, $2,100+/yr insurance savings per installation.
Grease Capture95%+ (vs 70% baffle)
Fire Rating1650°F · NFPA 96
Cleaning5 min pressure wash
Lifespan3–5 years
MaterialFe-Ni foam · 304SS frame
From $179
Free US shipping · 156 reviews · 4.9★
Kitchen Sets
Kitchen Hood Filter Sets — Complete Units
Complete commercial kitchen hood filter sets with premium metal foam elements and 304 stainless steel frames. Pre-configured for standard hood sizes. A1 fire rated non-combustible classification. Dishwasher safe. Ideal for restaurant groups replacing entire baffle filter inventory.
ConfigurationComplete set with frame
Fire RatingA1 Non-combustible
Grease Capture95%+
Dishwasher SafeYes
$819
Complete set · Custom sizing available
OEM Elements
Foam Metal Kitchen Hood Elements (OEM Inserts)
Bare metal foam filter elements without frame — designed for OEM hood manufacturers, commercial kitchen equipment suppliers, and custom-size installations. Cut to your exact dimensions. Same iron-nickel foam alloy as complete filters. Available in standard and custom PPI densities for different grease load requirements.
FormatElement only (no frame)
Custom SizingAny dimension
PPI Options15, 20, 25, 30 PPI
MOQ10 units
Get Quote
Custom sizing · Volume pricing available
Air Quality & HVAC
PM2.5 · Humidity Control · Air Purifier Replacement · Permanent Washable
New PM2.5
PM2.5 Metal Foam Air Filter — Permanent & Washable
Permanent alternative to disposable HEPA filters. 92.4% efficiency at 1–3μm PM2.5 range; 98.2% at particles >10μm. Validated in Delhi AQI 300–400, Beijing winter haze, Middle East dust storms. Wash in 5 minutes, restores 100% efficiency. 10+ year lifespan. 5-year cost: $179 vs $1,500+ disposables in Delhi.
Efficiency 1–3μm (PM2.5)92.4%
Efficiency 3–10μm96.8%
Efficiency >10μm98.2%
Lifespan10+ years
Cleaning5 min · restores 100%
From $159
4 standard sizes · Bulk discounts · Global shipping
New HVAC
HVAC Passive Humidity Control Filter
Zero-energy passive dehumidification using metal foam condensation — no compressor, no refrigerant, no electricity. Moisture condenses on the high-surface-area metal foam and drains by gravity. For environments with RH >60%: Florida, coastal areas, Southeast Asia, data centers. Simultaneously removes PM2.5 and humidity in one filter slot.
Power Consumption0W — passive
TechnologyGravity condensation
Best ForRH >60% environments
vs Compressor80–90% energy savings
Also RemovesPM2.5 simultaneously
From $219
3 SKUs · Tray included · Fits standard HVAC slots
Air Purifier
Air Purifier Replacement Filters — Permanent Metal Foam
One-time replacement for disposable HEPA filters in major consumer air purifier brands. Eliminates the filter replacement cycle permanently. 95% filtration efficiency. Compatible with Winix, Coway, Levoit, Dyson, IQAir, and more. $249 one-time vs $1,250+ in disposables over 5 years — saves $1,000+ per unit.
Filtration Efficiency95%
Lifespan5+ years
Compatible BrandsWinix · Coway · Levoit · Dyson
5-Year Savings$1,000+
Cleaning5 min · washable
$249
One-time purchase · Never buy filters again
Casting & Industrial Filtration
IATF 16949 · AS9100 · ASTM E2187 · 85% Defect Reduction
Foundry IATF 16949
Iron Foam Aluminum Casting Filters
In-melt filtration for aluminum foundries. Reduces porosity 85–90%, removes 99.9% of inclusions ≥30μm, cuts overall scrap rates from 8–15% to 2–4%. Documented case: Midwest wheel foundry cut scrap from 12% to 2.8% in 90 days — ROI in 45 days. IATF 16949 and AS9100 compliant. 3–5× reusable vs single-use ceramic.
Porosity Reduction85–90% (ASTM E2187)
Inclusion Removal99.9% at ≥30μm
Scrap Rate8–15% → 2–4%
PPI Range15, 20, 25, 30 PPI
Reuse Cycles3–5× vs ceramic 1×
From $55
Per filter · MOQ 10 · PPAP documentation available
Industrial
Industrial Metal Foam Filters — High Temperature & Pressure
Open-cell metal foam filters for demanding industrial process filtration: oil & gas separation, chemical processing, water treatment, catalyst supports, and manufacturing environments. Rated to 900°C and 1000 PSI. ASME and API standards compliance. Custom pore sizes (PPI), alloy compositions, and geometries available.
Max Temperature900°C (1652°F)
Max Pressure1000 PSI
StandardsASME · API
ApplicationsOil/gas · Chemical · Water
Custom SizesAny geometry
Get Quote
Custom specs · ISO 9001 · Volume pricing
Battery, EMI & Electronics
Nickel Foam · EMI 90dB+ · Ultra-Thin 0.3mm · Ni-Plated Strip
Nickel Foam Battery
Nickel Foam for Batteries & Energy Storage
High-purity (99.5%+) open-cell nickel foam for lithium-ion battery current collectors, Ni-MH electrodes, supercapacitors, and fuel cells. 95–97% porosity provides maximum electrolyte access. Uniform pore distribution ensures consistent current density across the electrode. ISO 9001 certified with full material traceability and RoHS compliance.
Nickel Purity99.5%+
Porosity95–97%
Areal Weight300–600 g/m²
Thickness1.0–5.0mm
PPI Options60, 80, 100, 110 PPI
From $2,800
Per 10 pcs · Air freight included · ISO certified
EMI / RFI
EMI Shielding Metal Foam Materials
Open-cell metallic foam for electromagnetic interference (EMI) and radio frequency interference (RFI) shielding in electronics enclosures, gaskets, and conductive seals. 90dB+ shielding effectiveness from 10 MHz to 18 GHz. Combines mechanical compliance with electromagnetic performance. Aerospace and defense qualified. Custom shapes, compression profiles, and alloy compositions.
Shielding Effectiveness90dB+
Frequency Range10 MHz – 18 GHz
ApplicationsGaskets · Seals · Enclosures
GradesAerospace · Defense · Commercial
Custom GeometriesYes · MOQ 10 units
Get Quote
Custom geometry · Material certs included
Flagship Ultra-Thin
Ultra Thin Foam Metal Fabric — 0.3mm EMI Shielding
Breakthrough 0.3mm foam metal fabric — 85% thinner than conventional EMI shielding materials while maintaining 90dB+ effectiveness. 70% weight reduction enables use in space-constrained electronics, wearables, and flexible applications. Formable to complex curves. Tested to MIL-STD-461. Achieved 92dB shielding in EV battery management application (vs 55dB baseline).
Thickness0.3mm
vs Conventional85% thinner · 70% lighter
Shielding90dB+
FlexibilityFormable to complex shapes
StandardMIL-STD-461 tested
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Custom dimensions · Roll or sheet format
Ni-Steel Strip
Nickel-Plated Steel Strip — Battery Contacts & Connectors
High-conductivity nickel-plated steel strip for battery contacts, tabs, connectors, EMI gaskets, relay springs, and automotive grounding. Combines steel structural strength with nickel conductivity and corrosion resistance. 2–10μm plating (ASTM B487). Widths 5–300mm, thickness 0.1–2.0mm. Excellent solderability. Coils to 1000m. ISO 9001 certified, ASTM A1008 base material.
Plating Thickness2–10μm (ASTM B487)
Strip Width5–300mm custom
Conductivity15–20% IACS
Tensile Strength300–500 MPa
Temp Range-40°C to +150°C
Get Quote
$79 sample kit · MOQ 100kg standard specs
Thermal Management
Copper Foam · Data Center · EV Battery · Heat Pipes · -38% Cooling Energy
Copper Foam Thermal
Copper Foam — Heat Sinks, Heat Pipes & Data Center Cooling
Open-cell copper foam for advanced thermal management systems. Thermal conductivity 380 W/m·K — maximum heat transfer per unit volume. Reduces data center cooling energy by 38–40%, improves PUE from 1.6 to 1.35, increases server density by 22%. Also used in EV battery cooling modules and high-performance electronics heat dissipation. Custom rolls to 300m.
Thermal Conductivity380 W/m·K
Thickness Range5–30mm
Data Center PUE1.6 → 1.35 (documented)
Cooling Energy-38–40%
Roll LengthCustom to 300m
From $45
Per sheet · FOB pricing · Custom rolls available
Industrial Vibration
Industrial Foam Metal — Vibration Control & Structural
Open-cell iron-nickel foam for industrial vibration damping, structural energy absorption, and precision manufacturing isolation. Tunable 70–870 Hz damping frequency (Fraunhofer LBF validated). Used in semiconductor fab isolation systems, advanced manufacturing, and aerospace structural panels. 40–60% lower cost vs concrete vibration foundations with 20+ year service life.
Frequency Range70–870 Hz tunable
Damping Ratio0.2–20% adjustable
vs Concrete40–60% cost reduction
Service Life20+ years
ValidationFraunhofer LBF
Get Quote
Custom geometry · Engineering consultation included
Foam Metal Sheets & Custom Manufacturing
Ni · Cu · SS · Ti · Any PPI · Any Geometry · Any Alloy
All Alloys
Foam Metal Sheets — Nickel, Copper, Stainless & Titanium
High-quality porous metal foam sheets in all major alloy systems. Nickel for batteries and high-temperature applications; copper for thermal management; stainless steel for chemical and filtration environments; titanium for aerospace and biomedical. Custom thicknesses 0.3–50mm, pore densities 10–150 PPI, any planar dimension. Precision slit to order.
AlloysNi · Cu · SS · Ti · Fe-Ni
Thickness0.3–50mm
PPI Range10–150 PPI
Max Temperature900°C (Ni) · 380°C (Cu)
CertificationsISO 9001 · RoHS · REACH
From $79
Sample kits available · MOQ 10 sheets production
Custom Mfg
Custom Foam Metal Manufacturing — Any Alloy, Any Geometry
Full custom manufacturing capability: any alloy composition (Ni, Cu, Fe, Fe-Ni, Ni-Cu, Cu-Cr, Ti, SS), any pore density (10–150 PPI), any thickness, any 2D or 3D geometry, any surface treatment (plating, coating, passivation). Engineering consultation included at no charge. PPAP documentation available. MOQ 10 units. Typical quote response: 24 hours.
Alloy Systems6+ base alloys
PPI Range10–150 PPI
Surface TreatmentPlating · Coating · Passivation
Lead Time4–6 weeks custom
Engineering SupportFree · Included
Custom
MOQ 10 units · Quote in 24h

Permanent vs Disposable — The Numbers

Application Disposable / Conventional PrometheanFoam Metal Foam 5-Year Cost Delta
Commercial Kitchen (per location) $600–$3,200/yr filter cost + duct cleaning $179 once + 5-min cleaning Save $9,000+
PM2.5 Filter (Delhi high-pollution) $30–60/mo · 2-week replacement cycle $179 once · 10+ yr lifespan Save $1,500+
HVAC Dehumidification 800–1500W compressor dehumidifier 0W passive · $219 once Save $800–2,400 electricity
Air Purifier Filters (home) $250+/yr disposable HEPA $249 once · 5+ yr lifespan Save $1,000+
Aluminum Casting Filters $3–5/cast (ceramic, single-use) $1–2/cast (iron foam, 3–5× reuse) Save $2,400+/yr foundry

Test Before You Commit

All sample kit fees are 100% credited toward production orders over $1,000. Most customers convert within 30 days.

$79
Standard Sample Kit
  • 3–4 standard material variants
  • Technical data sheets
  • Standard US shipping
  • Email engineering support
  • Ships in 2–3 business days
100% credited to orders $1,000+
Order Standard Kit →
$149
Industry-Specific Kit
  • Data center thermal management
  • EV battery & EMI shielding
  • Aerospace / automotive grade
  • Custom application testing
  • Expedited global shipping
  • Full certification package
100% credited to orders $1,000+
Request Industry Kit →

Common Questions

Six alloy systems: nickel foam (batteries, EMI, high-temp), copper foam (thermal management, heat pipes), iron foam (casting filtration, industrial), iron-nickel alloy (kitchen/HVAC/industrial filters), nickel-plated steel strip (electrical contacts, battery tabs), and ultra-thin foam metal fabric (flexible EMI shielding). Custom alloy compositions including Ni-Cu and Cu-Cr available on request. All manufactured to ISO 9001:2015.
The Commercial Kitchen Metal Foam Hood Filter ($179) is the primary product for kitchen grease filtration. It achieves 95%+ grease capture vs 70% for standard baffle filters — NFPA 96 compliant, rated to 1650°F, 5-minute cleaning cycle. For complete hood sets with custom frames, see the Kitchen Hood Filter Sets ($819). For OEM applications, bare filter elements are available in custom sizes.
Both are permanent washable filters using the same metal foam technology. The PM2.5 Filter ($159) is optimized for standalone air purification — highest particle capture efficiency at 92.4% for 1–3μm particles. The HVAC Humidity Control Filter ($219) is designed for environments with RH >60% (Florida, Southeast Asia, coastal) — it passively removes moisture using 0W of power while simultaneously filtering PM2.5. If your primary concern is particle removal, start with the PM2.5 filter. If you have both particle and humidity problems, the HVAC filter addresses both in one product.
Choose based on primary function: Nickel foam — battery electrodes (Li-ion, Ni-MH, supercapacitors), EMI shielding, catalyst supports, high-temperature filtration to 900°C, fuel cell components. Copper foam — thermal management where conductivity is critical (380 W/m·K vs nickel's 90 W/m·K), heat sinks, heat pipes, data center cooling, EV battery thermal regulation. Iron-nickel foam — kitchen/HVAC filtration, aluminum casting filters, industrial filtration where iron's mechanical properties and cost are preferred. For dual EMI+thermal, iron-nickel or nickel alloys with copper plating are available as custom products.
Production MOQ: 10 units. Consumer filtration products (kitchen, PM2.5, HVAC, air purifier) are available as single units via direct purchase. For industrial, battery, EMI, and thermal products: sample kits start at $79 (Standard — 3-4 variants), $129 (Custom — tailored to your specs), or $149 (Industry-Specific). All sample kit fees are 100% credited toward production orders over $1,000. Sample kits ship within 2–3 business days. Custom samples with specific dimensions: 7–10 business days.
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